Mounting kits for load cells - for precise container and silo weighing
Reliability starts with the foundation.
The right mounting kits or installation kits are crucial to ensure that your load cells in hoppers and silos can perform to their full potential. Our mounting kits ensure safe, accurate and maintenance-friendly integration - while minimising external interference.
Why mounting kits are indispensable
- Mechanical decoupling & force dissipation: Our mounting kits transfer the load specifically in the direction of measurement - and thus protect against lateral forces, torques or vibrations.
- Safety & overload protection: Integrated constrainer and anti-lift devices protect your system in the event of wind, temperature changes or heavy filling - for maximum system availability.
- Temperature compensation & movement compensation: Thanks to plain or self-aligning bearings, the mounting kits compensate for thermal expansion without compromising weighing accuracy.
- Easy installation & maintenance: Dummy function, precise alignment and temporary fixing enable tool-free installation - often even by a single person.
- Tailor-made solutions for every application: Whether food production, bulk goods storage or the chemical industry - our kits are available in stainless steel, with a hygienic design or certified to EN1090.
PR 6003 - The new standard for mounting kits Robust. Safe. Simple.
The PR 6003 mounting kit has been specially developed for demanding applications. With an integrated constrainer and anti-lift device, it offers maximum stability and safety - even under extreme conditions.
Product highlights:
- Horizontal forces up to 82 kN, lift-off forces up to 120 kN
- Installation without load cells thanks to dummy function
- Jack-up tool for easy installation without external lifting tools
- Installation possible by just one person
- Modular concept for fast product selection process
Discover more mounting kits from Minebea Intec
The right solution for every load cell - for example, the PR 6012 mounting kit for applications with a low overall height. There are numerous variants to choose from:
Stainless steel versions for demanding environments, with or without constrainer and optionally with integrated lift-off protection.
Your advantages at a glance
- Customised kits for every application
- Consultancy Assistance with selection and planning
- Hygienic design and stainless steel options
- Minimisation of external influences through FLEXLOCK technology
- Developed for maximum reliability, safety and service life
Best Practice New silo weighing solution raises efficiency in salt production
Salinen Austria AG, one of Europe’s leading salt manufacturers, relies on Minebea Intec weighing technology to renovate its dry salt tanks. Thanks to a digital interface, users have an overview of weight values at all times and the high-precision load cells enable precise mixing for iodised table salt.
Frequently asked questions (FAQ) about mounting kits for load cells
What is force transmission in weighing technology?
Force application describes the path via which the applied load is transferred to the load cell in a controlled and uniform manner. Precise force application is crucial for accurate measurements - especially with dynamic loads or high loads.
Why are self-centering installation parts important?
Self-centering mounting kits automatically compensate for small misalignments and thus ensure that the force is applied evenly. This improves accuracy and protects the load cells from unwanted lateral forces.
What is the function of a transport lock for mounting kits?
The transport lock protects the load cells from mechanical overload and damage during installation or transport. It must be removed before commissioning in order to obtain measurements.
What are typical built-in parts in weighing technology?
Common components include load discs, centering elements, transverse constrainer and anti-lift devices. They ensure a stable and secure connection between the load cells and the structure.
What role does freedom of movement play during installation?
Freedom of movement is important in order to compensate for temperature-related expansions or mechanical tolerances. High-quality mounting kits compensate for such movements without compromising measuring accuracy.
Why are galvanized built-in parts often the first choice?
Galvanized components offer reliable corrosion protection and are therefore particularly durable - ideal for industrial applications with changing environmental conditions.
How can temperature-related deformations be compensated for?
Mounting kits with elastic or articulated elements compensate for temperature-related changes in the length of the structure. This means that the force transmission remains stable even when temperatures fluctuate.
What should be considered when selecting load discs?
Load discs transfer the force to the load cells with pinpoint accuracy. Material, shape and surface finish are decisive factors here - depending on the load range and operating environment.
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